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A Piece of Glass
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A Piece of Glass (Harper's Great American Industries) - Page 256

 
Rolling Heavy Plate-Glass
ROLLING HEAVY PLATE-GLASS.
Extreme delicacy of judgment is required to bring together precisely the combinations requisite to produce the artistic effect of landscape, drapery, and figure, as the entire effect is made without paint or stain except monochrome shading. Mr. Louis C. Tiffany has brought the art of making opalescent glass to the highest perfection it has yet attained. A remarkable illustration of his success is the memorial window for St. Paul's Church, Milwaukee, Wisconsin-- the largest opalescent window in the world-- reproducing Doré's painting "Christ leaving the Prętorium."
    Plate-glass has only recently been attempted in this country, and there are but four large establishments making it, but they produce enormous quantities, that compete in quality and price with the best European grades. The largest plate-glass plant is at Creighton, twenty miles north of Pittsburgh, and near the famous gas district of Tarenton. It is marvellously equipped for prodigious results. The glass is a double silicate of lime and soda, like sheet and crown glass, but melted in large open kettles, instead of monkey-pots, which are placed on frames behind fire-clay doors. When the fusion is complete the door is opened, and a
gigantic two-pronged fork, mounted on wheels, enters the furnace, grasping the kettle by depressions on each side of it. It brings out the glowing gallons of molten glass to a low truck, which carries it to the casting table. At Creighton the casting house, containing furnaces, tables, and annealing ovens, is 65 by 150 feet, four times as large as the famous St.-Gobelain Halle in France, and nearly twice the size of the British works at Ravenhead. There are two iron casting tables, seven inches thick, nineteen feet long, and fourteen feet wide. They run on tracks which reach every furnace and annealing oven. The table is brought as near as possible to the furnace, and over it the kettle of melted glass is hoisted by a crane, and poured in a glaring golden mass. A heavy iron roller thirty inches thick and fifteen long passes over it, spreading the glass into a uniform thickness, determined by the iron strips at each side of the table upon which the roller moves. At once the plate is pushed into the annealing oven, where it remains several days. It comes out rough and uneven, good only for skylights and floors, where strength is required without transparency. But most of it is ground and polished.