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A Piece of Glass
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A Piece of Glass (Harper's Great American Industries) - Page 261

 
winds threads of glass in opposite directions upon any surface. The amber ware, so popular of late, shaded into ruby on one end, is a curious product which was long held as a precious alchemistic secret by the glass trade. The amber color is produced from common flint-glass by mixing a fine solution of gold with the "metal." When the amber glass becomes cold and is reheated it turns to a ruby red. Therefore, by exposing one end of the vase or goblet of amber glass to the flame, that extremity is changed to a rich red color, fading back into the unaltered amber.
    Yonder two men have a mass of fiery glass as large as their heads between them, each supporting it by a long rod. They carry it off to one corner and walk away from each other, drawing it out into a long rope, which you expect to see the boys jump over. But they soberly keep to their work, and when it is all drawn out they lay it down in a wooden trough, and cut it off into bars of even length. These are going to a glass button factory, where they are reheated and pressed by moulds into the dress-maker's materials. Glass tubes are drawn out in the same way from a mass which has been blown hollow.
    In another direction you notice one the pressing-machines which American invention has added to the improvement of the glass trade.
Press for Pressed Glass
PRESS FOR PRESSED GLASS.
The plastic glass is dropped into a cast-iron mould, and forced by hand-pressure into the fixed shape within. In this way most of the cheapest glass objects of common hues are made-- dishes, inkstands, lamps, etc. Imitation cut glass is one of the common products of the pressing-machine. But it can always be distinguished from the genuine expensive article by the inferior lustre and the unavoidable rounded edges. In decanters and cruets the deception is heightened by using real cut-glass stoppers. Sometimes the facets of pressed glass are cut, but they always lack the brilliancy of true cut glass.
    The most brilliant forms of transparent flint-glass, or "crystal," are those blown
into the general shape desired-- dishes, globes, bottles, etc.-- and cut into groups of glistening facets. This cut glass is slowly ground into its angular patterns on stone wheels on which moist sand drips continually from above. The polishing is completed by finer grains of sand, and by wooden wheels supplied with emery, and finally putty powder. These grinding-mills also remove the punty marks on tumblers, wineglasses, etc. "Ground glass" is made by touching the surface to one of these wheels, or by the application of sand in a blast or with water. The roughing of bottle-neck interiors is done by iron tools fixed on a lathe and moistened with sand and water. Copper disks engrave fancy designs that ornament fine goblets and shades. Etched or embossed glass is made by submitting the glass to the biting of hydrofluoric acid, the unetched portion of the glass being protected by a coating of wax or some pitchy substance.
    The best wages in the glass industry are received by the window-glass blowers, sometimes reaching twelve dollars per day. The master-melters rank next, though they seldom get more than half that amount. From these earnings the prices slope down to the small tending boys, who are paid thirty cents for ten hours' work. The blower's occupation is laborious, but not unhealthful. He works eight or ten hours at a stretch, finishing one melt of glass. There are four or five melts every week, each requiring sixteen hours to fuse, ten hours of blowing, and ten hours of flattening. The work is always by the piece, and in teams or in "shops," each composed of one master-workman and several younger assistants. There are in operation about 160 furnaces, at which there are employed about 4000 blowers, gatherers, flatteners, and cutters. They are bound together by a union that dictates the quantity each workman may make, the number of apprentices that may be taken (generally not more than two to a furnace), that prohibits any foreign workman from getting a place in the factories, or any glass from being made in the months of July and August. The average time they have worked in the last four years has been less than eight months and a half. Much of the time lost has been spent in strikes or disputes with the manufacturers about wages.